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Corrugated Board

bespoke packaging printing Bristol

Corrugated board is a strong, lightweight packaging material made from a fluted inner layer sandwiched between flat liner boards. It’s widely used for boxes, packaging inserts and protective transit solutions thanks to its excellent strength-to-weight ratio.

At Whitehall Printing, we print high quality bespoke packaging. Our boxes offer durability, cushioning and rigidity while remaining cost-effective and fully recyclable.

Understanding Corrugated Board Grades

You may see specifications such as:

190Y/180W and 180Y/150D

These codes describe the paper layers used to make the board:

  • 190 / 180 / 150 = the weight of the paper (gsm – grams per square metre)
  • Y = Kraft liner (brown, strong, recycled paper)
  • W = White liner (smooth white surface for high-quality print)
  • D = Test liner (brown/grey recycled paper, more economical)

In simple terms:

  • 190Y/180W → Strong brown inner layer with a white outer face (ideal for printed packaging)
  • 180Y/150D → Fully brown/recycled board (great for transit packaging where print quality is less critical)

Heavy duty board with excellent strength and crush resistance.

Best for:

  • Transit packaging
  • Shipping cartons
  • Protective outer boxes
  • Heavy-duty retail packaging

Fine flute board with a smooth surface for high quality print.

Best for:

  • Retail packaging
  • Printed cartons
  • Shelf-ready packaging
  • Branded product boxes

Double wall board combining strength and print quality.

Best for:

  • Premium packaging
  • Larger retail boxes
  • E-commerce packaging
  • High-value product packaging

Premium double wall board with an ultra smooth print surface.

Best for:

  • Luxury packaging
  • Presentation boxes
  • High-end retail displays
  • Exhibition packaging
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